闡述

Introduction

輥型機是輪輞的公供制造的裝備，本身輥型制造其中是指3個制作工藝（第4序，第2序和第4序脫模），每序需要1臺輥型機，每臺輥型機其中是指以內局部位：輥型機冷水機、手動液壓保障體系中、PLC吃妻上癮保障體系中、高度料企業和輥型鑷子。This roll-forming machine is a kind of special equipment that is use for steel wheel rim manufacturing, usually the roll-forming process include 3 steps (1st forming, 2nd forming and 3rd forming), each step will use one unit roll forming machine, which include below parts: roll forming unit, hydraulic station, PLC control system, Loading/Unloading device and roll forming tooling

法寶年紀

Specification

準備規格	Model Number	GX23/300-AH
輥型力	Roll Forming Force	230KN
液壓系統站汽車電器熱效率	Motor Power of Hydraulic Station	82.5KW
主軸電機裝配圖橡膠模具大小	Spindle Length for Installing Molds	320mm
高低不平數控車床主軸轉數(可調節為)	Upper & Lower Spindle Speed range	0 ~ 320r/min
設備主軸在材質和直經	Spindle Material & Diameter	40CrMo, Φ145mm
高矮伺服電機排距	Distance between Upper & Lower Spindle	240 mm ~ 380mm
下軸徑向可調式投資規模	Axial Adjusting Range of Lower Spindle	±2mm
下設備的主軸里路(裝模處軸的直勁145mm)	Stroke of Lower Spindle: (axial diameter 145mm at die-setting)	140mm
下主軸靠近速率	Loading Speed of lower Spindle	185mm/s
下電主軸工進濃度隨意調節建設規模	Feeding Speed’s Adjusting Range of Lower Spindle	2~10mm/s
下主軸電機可以調節傾斜	Tilting Angle Adjusting Range of Lower Spindle	-0.34° to +0.17°
附加輸出精度額定電壓	Rated Input Voltage	380V/3phase
三倍傷害存儲容量	Rated Input Power	110Kw

輥型塑料模具

Roll Forming Tool

輥型機子要安裝輥型沖壓塑料模，每一款個工藝做一套輥型沖壓塑料模。The roll forming machine need install roll forming tool which will be used for each rim spec.

磨床研究生調劑杭州特色

Machine’s Adjustment  

設備主軸的專業調劑 /Main Spindle’S Adjustment

每條個軸都由擺臂撐持，擺臂去接收鉸接與軸相互連接，擺臂的鉸觸點開關去接收球滾柱軸承，前后端分離的一裝配圖線在偏疼醫療裝置上，沿途線程偏疼改變軸的傾角，為使兩軸同時進行對應點相向專業專業調劑，兩偏疼醫療裝置用機械設備裝配圖線解耦在五路，沿途線程手輪為止專業專業調劑，其影響為 ：Every main spindle is hold by pendular arms, which connects with main spindle by hinge. The hinge point of pendular arm adopts ball bearing. The back one is installed on an off-centre device. The main spindle inclined is realized through eccentric. To adjust two main spindles symmetrically at the same time, the two off-centre devices are coupled together by mechanism device and adjusted by hand wheel. Its main function is following:

1)總需求擠壓成型的進程中需的成形力，夠進那步吃妻上癮生成物產品。

Provide needed forming force in forming process, which can control product quality better;

2)挽救主要斷裂

Compensate main spindle’s transformation;

3)補回塑料模偏磨

Compensate wear tooling

下軸先后調里Forward & Backward Adjustment of Lower Spindle

下軸階段上下調整學校，換用了難道加平墊的調濟途徑方法，倍增是可以調濟模貝。彎曲中軸螺釘（3）籌備會傳動鏈條參數（2）運轉，傳動鏈條參數籌備會齒套（4）彎曲，齒套（5）依靠系統進程羅紋活動組織鼓勵下軸（2）挪動，是可以便利店而又的平均的達成下軸（2）上的型輥上下調濟，換用了難道加平墊的調濟途徑方法，更好的的進步發展了模貝調濟效率，減低了因調濟片類別適，或永劫間用奏效的主題。The lower spindle can be adjusted forward and backward horizontally, it is easy for adjusting roll-forming tool.Attached below drawing to show operating principle, its adjustment process is:Turning the bolt 3 of middle axle to drive the chain wheel 2 -> and chain wheel drive gear sleeve 4 and gear sleeve 5 -> to power the lower spindle 2 moving by screw thread -> for achieving forward and backward adjustment of forming roller which mounted with lower spindle 2.

進給鉆速的專業調劑 Adjustment of main spindle’s rotation speed

主軸接納液壓馬達驅動，液壓馬達裝配在成型機的前面，經由進程萬向節與主軸相連，高低液壓馬達別離驅動上軸與下軸向擺布差別標的目的扭轉，調劑液壓馬達回油口節省閥來轉變高低軸轉速，使之高低輥模打仗工件時堅持線速率的分歧，避免劃傷工件與輥模。

The main spindle is driven by hydraulic motor which is installed on the back of forming machine and connects with main spindle by cardan joint. The upper and lower hydraulic motor drives upper spindle and lower spindle to rotate to left or right. Adjust throttle valve of hydraulic motor’s oil return port to change rotation speed of upper and lower spindle for the aim make upper and lower rolling tool keep the same linear speed when they contact with workpiece, prevent workpiece and roll-forming tools from scratch.

側主導性的研究生調劑 Adjustment of side guide device

側科研開發應用在堅持什么輪輞在脫模線程池中的徑向實力，和使輪輞正中間的趨于合金模具正中間的下，科研開發輪的實力可以安裝工件的狀態下開始調濟。The side guide device is used to keep axial position during forming for the aim to make rim’s center under tool’s center. Guide wheel’s position can be adjusted according with workpiece’s shape.側主導裝在上伺服電機二邊，每一項個側主導具有滑道沿漸近線移動，為液壓系統能夠。The side guide device is installed on two sides of main spindle. Every side guide device has slide way and can move straight, driven by hydraulic station.側市場導向性的啟始點和竣事點途經流程手輪可變，每其中一個個側市場導向性的高下均有緊挨按鈕對于放肆廠家。The start point and end point of side guide can be adjusted by hand wheel. Every side guide has proximity switch on top and bottom as control unit.

鋁件輕重料自動裝配的專業調劑Adjustment of loading/unloading device

深淺料搭配高強度的研究生專業調劑，按工件產品的直徑的不病來研究生專業調劑到比較適合的高強度，可沿途tcp連接運轉起伏的絲桿來構建。The adjustment of loading/unloading’s height: rotate lifting lead screw to adjust device to proper height according with workpiece’s diameter.鏜孔鼓勵完成的專業調劑，可專業調劑輥動料架前后左右的狀態來變現。鏜孔推完成后，輥動料架上部有卡緊轉配，以沒變料架的狀態，并很多路線控制開關接聽電話發訊。Adjustment for pushing workpiece to the place: adjust roll-forming machine’s front and back position to realize. There is a locking device on the bottom of roll-forming machine to stabilize feeding device’s position. It also has a stroke switch to transmit signal.

裝配工工藝型輥的推料裝配工工藝Push-ring for Dismounting Roll Forming Tool

在高矮刀盤（1）和（2）的莖干都建議有推料環，經過前進行程油嘴釋放干油，依靠油槍負壓鼓勵推料環往前走，于是鼓勵刀盤上的型輥往前走無限小的翻轉，為順遂配備型輥傳承益于依據，為了方便急速拆卸型輥，突飛猛進了物上請求權。We design and mounted a push-ring on the root of lower spindle 1 and upper spindle 2, operator can inject grease (dry oil) from lubricating nipple by oil gun, it can push the “push-ring” forward powered by pressure of oil gun, and then the push-ring can push the roller limited moving forward. This design will create favorable conditions for disassembly roller smoothly.